Catch surface defects, dimensional errors, and assembly faults at production speed — using AI vision that never blinks, never tires, and never misses.
Alphatech's Defect Detection System uses custom-trained AI models and industrial cameras to inspect every product on your line — in real time, at full production speed. It replaces slow and inconsistent manual inspection with a system that applies the same standard to every item, 24 hours a day, and logs every result for full traceability.
Every capability your team needs — ready from day one, no add-ons required.
AI trained on your product images — detects scratches, cracks, discolouration, mis-assembly, and dimensional errors.
Inspects every part at full line speed — up to hundreds of units per minute with no sampling compromise.
Triggers reject actuator in real time to divert faulty parts without human intervention or line stoppage.
Classifies defect type, severity, and location — giving your QC team actionable data, not just pass/fail.
Defect rate trends by shift, line, and defect category — root-cause analysis made easy.
Full inspection logs with images, timestamps, and defect codes — ready for ISO and customer audits.
Feeds quality data directly into your MES, ERP, or cloud SCADA platform via REST API or MQTT.
Set acceptable tolerance levels per defect type — avoid over-rejection while catching critical faults.
AI vision inspection typically pays for itself within one quarter through reduced scrap, rework, and customer returns.
Every part inspected — no sampling risk, no inspector fatigue, no shift-change quality dips.
Early line detection means defective parts are caught before further value is added downstream.
Zero defect escapes to customers protects your quality rating and reduces warranty claims.
Every inspection result stored with image and timestamp — irrefutable quality records at zero effort.
Scales from a single site to a multi-plant enterprise — without any changes to the core platform.
We'll run a proof-of-concept on your actual products — free — so you see the detection accuracy before making any decision.