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MHMS Solution

Machine Health
Monitoring System

Continuously monitor machine condition, detect faults early, and enable predictive maintenance — before breakdowns cost you production time.

70%
Reduction in unplanned downtime
<1s
Sensor data refresh rate
Longer machine lifespan
50+
MHMS sites deployed

Intelligent Machine Condition Monitoring

Alphatech's Machine Health Monitoring System integrates industrial vibration sensors, temperature transmitters, current monitors, and PLCs into a unified cloud SCADA platform. The system continuously collects real-time data from critical machines and analyses parameters to detect anomalies long before they cause equipment failure or production loss.

Continuous monitoring of vibration, temperature, current, and bearing wear on all critical machines
Predictive fault detection using trend analysis — catch problems weeks before breakdown
Automated alerts via SMS and WhatsApp when any parameter exceeds safe thresholds
Integration with cloud SCADA dashboards for remote access from any browser or mobile device
Core Features

Built for Predictive Maintenance

Every tool your maintenance team needs — from live sensor feeds to long-term trend reports.

Real-Time Parameter Monitoring

Live data for vibration, temperature, current, RPM, and bearing condition — updated every second.

Trend Analysis & Forecasting

Identify degradation patterns early and forecast remaining useful life of critical components.

Multi-Channel Alerts

Instant SMS, email, and WhatsApp notifications the moment any parameter breaches safe limits.

Cloud SCADA Integration

Access all machine health data remotely through a secure cloud dashboard from any device.

Automated Health Reports

Scheduled PDF reports with machine condition summaries, fault history, and maintenance recommendations.

Universal Sensor Compatibility

Connects to any make of vibration sensor, temperature transmitter, or current monitor via Modbus or 4–20 mA.

Historical Data Replay

Replay sensor data around any fault event to understand root cause and prevent recurrence.

Safe Operating Envelopes

Define custom thresholds per machine and per parameter — with configurable warning and alarm levels.

Key Benefits

From Reactive to Predictive Maintenance

MHMS customers consistently report a dramatic drop in unplanned downtime and maintenance spend within the first six months of deployment.

Reduced Unplanned Downtime

Early fault detection stops breakdowns before they happen — cutting emergency stoppages by up to 70%.

Lower Maintenance Costs

Condition-based maintenance replaces calendar-based rounds, reducing unnecessary part replacements.

Extended Equipment Life

Operating machines within safe parameters consistently extends service life by 2–3×.

Improved Production Quality

Machines running in optimal condition produce fewer defects and reduce rework costs.

70%
Reduction in unplanned stoppages
Average machine lifespan extension
<1s
Real-time sensor data refresh
50+
MHMS installations across India
Applications

Deployed Across Heavy Industry

Wherever critical rotating or reciprocating equipment runs — MHMS delivers visibility and protection.

Manufacturing Plants
Compressors, motors, pumps, and CNC machines
Power Plants
Turbines, generators, cooling fans, and boiler pumps
Oil & Gas
Wellhead pumps, pipelines, and compressor trains
Automotive Industry
Press lines, conveyor drives, and paint shop equipment
Process Industries
Agitators, reactors, centrifuges, and heat exchangers
Water & Utilities
Pump stations, blowers, and treatment plant equipment

Protect Your Most Critical Machines

Our engineers will survey your site, map your critical assets, and propose a tailored MHMS deployment with a clear ROI projection.