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MES Solution

Manufacturing
Execution System

Bridge the gap between shop floor and enterprise — track production in real time, eliminate paperwork, and make data-driven decisions that improve output and quality.

25%
Typical OEE improvement
<1s
Production data refresh rate
100%
Digital traceability per batch
40+
MES sites deployed

Real-Time Shop Floor Intelligence

Alphatech's Manufacturing Execution System captures live production data from machines, operators, and processes — giving plant managers a single source of truth. By connecting PLCs, barcode scanners, and sensors to a cloud platform, MES eliminates paper travelers, reduces WIP, and makes every work order traceable from raw material to finished goods.

Real-time production order tracking — know exactly what's running, what's queued, and what's complete
Machine OEE (Availability × Performance × Quality) calculated automatically from live PLC data
Digital quality checks at every stage — defects captured at source, not in final inspection
Seamless integration with ERP systems for production planning, inventory, and costing
Core Features

Everything Your Shop Floor Needs

From work order release to finished goods dispatch — every MES function built in.

Work Order Management

Release, track, and close production orders digitally — with real-time status visible to operators and managers.

Machine OEE Monitoring

Automatic calculation of availability, performance, and quality for every machine on the floor.

Quality Control

In-process inspection checkpoints with pass/fail capture — linked directly to batch and work order records.

Inventory & WIP Tracking

Track raw materials, semi-finished, and finished goods in real time with barcode or RFID integration.

Production Reporting

Shift summaries, daily output, downtime logs, and quality reports auto-generated and emailed to managers.

ERP Integration

Two-way sync with SAP, Oracle, Tally, and other ERP systems for seamless production planning.

Downtime Tracking

Operators log downtime reasons in real time — giving maintenance teams actionable data to reduce losses.

Batch Traceability

Full genealogy from raw material lot to finished product — essential for regulated industries.

Key Benefits

Measurable Gains from Day One

MES deployments consistently deliver improvements in output, quality, and compliance within the first quarter.

Higher OEE

Eliminating paper-based delays and unplanned downtime typically lifts OEE by 15–25 percentage points.

Reduced Defect Rates

Real-time quality capture at source cuts escape defects and customer returns significantly.

Faster Decision Making

Managers get live production data — no more waiting for end-of-shift reports to know where problems are.

Regulatory Compliance

Complete digital batch records for BIS, FDA, and IATF audits — generated automatically.

25%
Typical OEE improvement
40+
MES deployments in India
<1s
Live production data refresh
100%
Digital batch traceability
Applications

Deployed Across Manufacturing Sectors

From discrete assembly to continuous process — MES adapts to your production model.

Automotive
Assembly lines, press shops, and paint plant tracking
Pharmaceuticals
Batch manufacturing, GMP compliance, and serialisation
Food & Beverage
Recipe management, HACCP compliance, and allergen tracing
Electronics
PCB assembly, SMT line tracking, and AOI integration
General Manufacturing
Discrete and process production with full WIP visibility
Chemicals & Process
Batch reactor control, yield tracking, and quality assurance

Digitise Your Shop Floor Today

Our MES engineers will map your production process and propose a phased implementation — starting with your highest-impact line.